Path Surface/it

Descrizione
Questo strumento crea una nuova operazione di Sfacciatura 3D. Un'operazione di sfacciatura 3D utilizza l'intera superficie superiore del Modello 3D per generare il codice G per la lavorazione.

The operation is also capable of generating basic rotational 3D surfacing paths. The rotational capabilities are limited to the entire model, and do not allow for specific faces or regions to be isolated. The rotational paths are also limited to line cut patterns.

Lo strumento Sfacciatura 3D si interfaccia con OCL.pyd, un modulo Open Source di terze parti denominato OpenCamLib, che genera percorsi utensile da un modello 3D. OpenCamLib non è integrato direttamente in FreeCAD per garantire che la sua licenza non sia violata. Richiede che Experimental Features siano abilitate.

Note: In order to use the 3D Surface operation you must:
 * 1) Properly install OpenCamLib.
 * 2) Enable Experimental Features for the Path Workbench.
 * 3) Check.

Usage
Usage instructions for multiple variations of the 3D Surface operation are presented here.

Basic Operation

 * 1) Premere il pulsante.
 * 2) Selezionare il controller dello strumento l'operazione dalla finestra pop up di dialogo del controller dello strumento.
 * 3) Impostare la profondità di finitura Finish Depth.
 * 4) Selezionare tra Dropcutter e Waterline per l'algoritmo dello strumento.
 * 5) Applica, e poi OK per confermare.

To achieve different, or more complex, effects, adjust additional operation properties within the Data tab of the Properties View for the operation.

Rotational Scans (4th-axis)

 * 1) Initiate a Basic Operation as described above and set the Scan Type to Rotational.
 * 2) Note: Face selection is unavailable for Rotational scans, so changes to Base Geometry are ignored.
 * 3) Locate the Data tab and Properties View for the new 3D Surface operation.  A Rotation section should be available with additional properties to adjust, listed below.It is recommended that you set the desired rotation properties all at once before recomputing. This is done by clicking the ENTER key immediately after changing a property setting. This process will allow you to change and save multiple properties before recomputing the operation.
 * 4) Adjust the following settings as needed:
 * 5) * Set to the offset index(angle) [0-90]. (Used for ball mill cutters)
 * 6) * Change to the axis of travel for the cutter(spindle).
 * 7) * Change to extend the BoundBox in the X and Y directions.
 * 8) * Set to the desired axis.
 * 9) * Adjust to start index(angle) [0-360].
 * 10) * Adjust to stop index(angle) [0-360].
 * 11) Click the  icon in the tool bar.
 * 12) Wait for the results...

Notes About Rotational Scans

 * Rotational scans require much more time and processing than Planar scans. Factors affecting processing time include: Sample Interval, Step Over, tool diameter, and model size.  Again, rotational scans can take a long time.  Some might take 3, 5 or 10 minutes or longer.
 * For time purposes, it is better that you not recompute a rotational scan after every property change; rather, consider one of the following:
 * use the ' change all settings with ENTER key ' technique mentioned in Step 2 above, then the operation.
 * deactivate the operation with the toggle tool, make your changes to the operation's properties, then click the  icon again to re-activate the operation - which triggers a recompute internally.
 * The operation is still considered an experimental feature as of 2019-06-25. As such, it may contain a few bugs yet to be clearly identified.  Please report bugs and issues in the FreeCAD Path/CAM Forum.
 * The built in does NOT support 4th-axis simulation.  You will need to use a third party simulator to inspect or verify paths visually.  See the Resources section below for suggestions.
 * You will likely see red rotational lines around your model in the viewport. This is normal in FreeCAD for the time being.

Notes About Scans of complex models
Excessively long processing times (longer than 10 minutes) can occur when processing large complex models. In addition to the factors already mentioned the following steps could help identify potential causes and solutions.

Low Memory Check how much memory is available while the scan is running using a tool such as the Windows Task Manager, Memory tab. If more than 90% of memory is consistently being used then a small Linear Deflection parameter could be generating a mesh that is too large for the available memory. To confirm this ...
 * 1) Create a new  operation.
 * 2) Switch to the Model tab and increase the  value. For example change from 2.5um to 20um
 * 3) Switch back to the Tasks tab to complete setting up the operation.
 * 4) Click  button to confirm and generate paths.

To make this value the default for all new operations, change the GeometryTolerance parameter. . Note as of version 0.19 the default = GeometryTolerance / 4

Invalid Geometry If a model contains invalid geometry the scanning time can increase significantly. A model can be checked using the Check Geometry function in Part Workbench. To run the tool:
 * 1) Switch to the [[Image:Workbench_Part.svg|24px]]Part Workbench and select the model to check
 * 2) Click on the  button available in the Part workbench toolbar OR use the  entry from the top menu.
 * 3) Click the Run Check button and review the results.

If the results includes items like BOPAlgo SelfIntersect then the geometry is invalid and should be corrected by adjusting the model. (Hint: Boolean operations and Loft commands can sometimes introduce Self Intersections)

Available Tool (Cutter) Shapes
This 3D Surface op currently uses OpenCamLib to extract paths from the part base. As such, a tool setting translation is required between the FreeCAD tool controller and OCL in order to complete the scan with your chosen tool(cutter) shape.

These tool shapes are respected and available for this 3D Surface operation:


 * End mill
 * Ball end mill
 * Bull nose end mill
 * Chamfer bit
 * Engraver

Should you choose to run the path simulator in the Path Workbench, it only uses the standard end mill to simulate paths. Therefore, you will not see tool-shape-specific material removal. Material removal is shown using the end mill shape.

NOTE: As of May 2019, only the End Mill has any type of testing to determine accuracy of the FreeCAD-to-OCL tool settings translation. Please post any feedback for non-end-mill usage to the Path/CAM section in the FreeCAD forums.

Properties: Version 0.19
 Note : Not all of these Properties are available in the Task Window Editor. Some are only accessible in the Data tab of the Properties View panel for this Operation.

Base
Note: It is suggested that you do not edit the Placement property of path operations. Rather, move or rotate the Path Job model as needed.


 * : Overall placement[position and rotation] of the object - with respect to the origin (or origin of parent object container)
 * : Angle in degrees applied to rotation of the object around Axis property value
 * : Axis(one or multiple) around which to rotate the object, set in sub-properties: x, y, z
 * : x axis value
 * : y axis value
 * : z axis value
 * : Position of the object, set in sub-properties: x, y, z - with respect to the origin (or origin of parent object container)
 * : x distance value
 * : y distance value
 * : z distance value
 * : User-provided name of the object (UTF-8)

Clearing Options

 * : Should the operation be limited by the stock object or by the bounding box of the base object
 * : The direction that the toolpath should go around the part: Climb(ClockWise) or Conventional(CounterClockWise)
 * : Clearing pattern to use
 * : Reverse the cut order of the stepover paths. For circular cut patterns, begin at the outside and work toward the center
 * : Z-axis offset from the surface of the object
 * : The completion mode for the operation: single or multi-pass
 * : Choose location of the center point for starting the cut pattern
 * : Set the start point for the cut pattern
 * : Profile the edges of the selection
 * : The Sample Interval. Small values cause long wait times
 * : Step over percentage of the drop cutter path

Depth

 * : The height needed to clear clamps and obstructions
 * : Final Depth of Tool- lowest value in Z
 * : The above which Rapid motions are allowed.
 * : Starting Depth of Tool- first cut depth in Z
 * : Incremental Step Down of Tool

Mesh Conversion

 * : Smaller values yield a finer, more accurate mesh. Smaller values increase processing time a lot
 * : Smaller values yield a finer, more accurate mesh. Smaller values do not increase processing time much but can increase memory comsumption

Optimization

 * : Convert co-planar arcs to G2/G3 gcode commands for `Circular` and `CircularZigZag` cut patterns
 * : Feedback: three smallest gaps identified in the path geometry
 * : Collinear and co-radial artifact gaps that are smaller than this threshold are closed in the path
 * : Enable optimization of linear paths (co-linear points). Removes unnecessary co-linear points from G-Code output
 * : Enable separate optimization of transitions between, and breaks within, each step over path

Path

 * : make False, to prevent operation from generating code
 * : The base geometry for this operation
 * : An optional comment for this Operation
 * : Coolant mode for this operation
 * : Operations Cycle Time Estimation
 * : Defines the Tool controller used in the Operation
 * : User assigned label

Rotation

 * : Set the cutter (spindle) tilt angle.
 * : The direction along which dropcutter lines are created
 * : Additional offset to the selected bounding box - use sub-properties to set values
 * : x distance value
 * : y distance value
 * : z distance value
 * : Set the axis for model rotation.
 * : Start index(angle) for rotation
 * : Stop index(angle) for rotation

Selected Geometry Settings

 * : Avoid cutting the last 'N' faces in the Base Geometry list of selected faces
 * : Do not cut internal features on avoided faces
 * : Positive values push the cutter toward, or beyond, the boundary. Negative values retract the cutter away from the boundary
 * : If true, the cutter will remain inside the boundaries of the model or selected face(s)
 * : Choose how to process multiple Base Geometry features
 * : Positive values push the cutter toward, or into, the feature. Negative values retract the cutter away from the feature
 * : Cut internal feature areas within a larger selected face

Start Point

 * : The custom start point for the path of this operation, set in sub-properties: x, y, z
 * : x axis value
 * : y axis value
 * : z axis value
 * : Make True, if specifying a Start Point

Surface

 * : Planar: Flat, 3D surface scan. Rotational: 4th-axis rotational scan.

Waste

 * : Ignore areas that proceed below specified depth.
 * : Depth used to identify waste areas to ignore.
 * : Cut through waste to depth at model edge, releasing the model.

Tasks Window Editor Layout
Descriptions for the settings are provided in the Properties list above. This section is simply a layout map of the settings in the window editor for the Operation.

Base Location

 * Base Geometry import selection: Use this list to select Base Geometry to be imported from the selected, existing operation
 * Import: imports the selected operation's Base Geometry into the current operations Base Geometry list
 * Base Geometry list for current operation: List of Base Geometry for current operation, if any selected
 * Add: adds selected element(s) which should be the base(s) for the path(s)
 * Remove: remove the selected item(s) in the Base Location list
 * Edit: clear all items in the Base Location list

Operation






Resources

 * G-code(path) simulator: NCViewer
 * G-code(path) simulator: CAMotics